Yesterday did two cables using the polycab. Few important things.
1. These cables are thicker than usual due to the extra pvc coating between the shield and the 3 cores.
2. These are impossible to go through normal 3 pin indian sockets. So one has to remove the outer pvc sheath and the tinned copper braid. Then only then you can slide it through the plastic collar and collor sleeve of an anchor 3 pin plug. This means you can't bring the shield inside the plug. So I soldered a single strand of cat6 twisted pair outside the plug on the shield. and brought it inside the plug through a 1mm cut that I made in the plug. Slipped a heat shrink tube to hide the extra solder job done outside the plug.
3. The other end was connected to an IEC socket. This was much easier than the plug because you don't have to connect the shield. As per some voodoo sauce propagated by firms like PS audio who also sell cables, the shield should be connected only at the plug end.
Here you can see a single strand of cat6 cable soldered to the braid and connected to the earth pin lug.
At the IEC End
1. These cables are thicker than usual due to the extra pvc coating between the shield and the 3 cores.
2. These are impossible to go through normal 3 pin indian sockets. So one has to remove the outer pvc sheath and the tinned copper braid. Then only then you can slide it through the plastic collar and collor sleeve of an anchor 3 pin plug. This means you can't bring the shield inside the plug. So I soldered a single strand of cat6 twisted pair outside the plug on the shield. and brought it inside the plug through a 1mm cut that I made in the plug. Slipped a heat shrink tube to hide the extra solder job done outside the plug.
3. The other end was connected to an IEC socket. This was much easier than the plug because you don't have to connect the shield. As per some voodoo sauce propagated by firms like PS audio who also sell cables, the shield should be connected only at the plug end.
Here you can see a single strand of cat6 cable soldered to the braid and connected to the earth pin lug.
At the IEC End