HI Hari Iyer,
Great looking speakers, Simple on the outside, complex from the inside to make and design, I would love to look at the basic design inside (May be a sketch?) and some more enclosure detailing etc? All my questions have already been asked by our friends in the forum,
To use one word to describe your speakers "WOWWWWW"
With Regards
Vinod Ranganathan
Thanks for your feedback Vinod. I will try and make a sketch of the inside ASAP. The design is simple, i used 2Sd area for the 1st pipe and 1Sd area for the 2nd and 3rd pipe. Also the terminus area is 1Sd at the rear of the enclosure. The total length of the enclosure is 96 inches, which gives a tuning freq of 34Hz. The resonating freq of the woofer is 38Hz. Hence the tuning freq is 5Hz below the resonating frequency. (The Qtc of the woofer is 0.34). I calculated all the odd harmonics of the line first (1st, 3rd, 5th & so on) and damped them with Racron polyster fiber. Then also calculated the odd harmonic of the woofer (1st, 3rd,5th & so on) and damped them too. Most of the odd harmonic will fall in the 1st pipe. Only the 1st harmonic (fundemental resonating freq) will be in the 3rd pipe. Each pipe is approx. 32 inches in length. The tweeter is housed in a altogether seperate enclousre completely isolated from the woofer chamber (there is a 2" thick partiation between woofer and tweeter encloure to prevent viabration getting transmitted to the tweeter).
The cross-over is the most important part of the design. I used a 1st order cross over because of the following reasons,
1. Zero phaseshift at the cross-over point.
2. Good trainsent response due to fewer cross-over elements.
3. Easy to do adjustments after listening as fewer components are involved
4. Faster settling time as fewer components are involved
5. No enery storage or relase by capacitors and inductors as fewer components are involved.
I did use some compensating circuits like Zobel compensator for the woofer, Parallel Notch circuits for the woofer to shape the response of the woofer. Used series and parallel notch filter for the tweeter, used contour circuits for the tweeter, and used finally a baffel step compensator. The total passive components are 15 which include only 2 filter components. The rest are all for response shaping.
If you noticed the enclsoure is time aligned and also take cares of the diffraction effects casued due to the baffle step by using a sloping baffel for the tweeter. I have reduced the foot-print for the tweeter to reduce the baffel step. Also all edges are rounded to prevent hearing fatigue.