The Bargain Hunter's subwoofer ...

  • Thread starter Thread starter mpw
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Looks like a casual approach towards damping with not much importance given to damping density, the polyester fiber damping density is equally important. For a sealed enclosure you can still get away with a little higher density but not with other designs. If you mix polyfill with two separate density materials it will then be even more difficult to predict.

Btw when is your box expected to be ready? I am considering net internal volume of 52 liters for the calculation - correct me if I am wrong.

Hari,

please consider internal volume as 45 liters.

Actually the cabinet is a 16 by 16 by 16 cube with a @4 inch extension for the DS4.0 plate amp sealed enclosure so you dont have to consider the 4 inches in the calculation of the internal volume.

regards
 
I was thinking [dangerous ground this :)]. If I were you, I would put in 1 [or more] threaded insert with the hole for the insert drilled all the way through the wood. I would then experiment with loosening the bolt that would go into this insert - just a little so that the enclosure becomes slightly leaky. I don't exactly know the science behind this but think aperiodic vents and equalizing box pressure. If this is not going to be used, one can tighten the bolt and then revert back to a non-lossy box. Crazy idea but no loss in doing this.
 
Aperiodic when implemented well could offer much tighter low freq response and control by reducing the impedance peak at resonance. I don't think a small leak that of a screw thread is of any use. As per me the leak should be in 3 side of the box with calculate openings. Only this can help to reduce the high pressure in a sealed enclosure. Works quite well with drivers of high Vas and lower Qtc.

Hari,

please consider internal volume as 45 liters.

Actually the cabinet is a 16 by 16 by 16 cube with a @4 inch extension for the DS4.0 plate amp sealed enclosure so you dont have to consider the 4 inches in the calculation of the internal volume.

regards

@mpw
16 x 16 x 16 is internal or external dimensions? This works out to be 67 liters and not 50. If it's 16 x 16 x 12 internal dimensions then it's 50 liters. Pls clarify.
 
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nett internal volume is approx 38 liters.

considering the following

external dimensions of box 16 by 16 by 16
front baffle 1.5 inch
all other sired 1 inch
and subtracting the driver volume projected inside the cabinet of 5.9 liters

OK..

I ordered from diyaudiocart

3 mm woolen felt
Bitumen sheet ( silver ) ( self adhesive )

Damping Materials

i plan to apply a layer of bitumen sheet on the cabinet internals + 1 inch foam + 3 mm felt..

if i do this.... would i still need fluffy pillow fill ;) ??

or am i overdoing it ?


Note :


a. Underdamping - in a subwoofer is a situation where the subwoofer is filled with a lot of absorbing material

b. Overdamping - is a situation where the subwoofer is filled with very less / minimal damping / filler material

It is reverse of conventional thinking as the bass is produced by sprong action - inside of the cabinet.

Tried to make that as simple as possible.

Am open to correction.

regards
mpw
 
how does one calculate... total damping inside a subwoofer cabinet ?

I would assume... the total damping would be cabinet damping + enclosure damping

But how does one get how much to damp the cabinet walls exactly ? how much stuffing for the enclosure is required by weight ?

would altering the ratios of cabinet damping and enclosure fillers.... alter the sound by much ?

or are they 2 separate things ?

regards
mpw
 
You measure the Qtc of the system. ( look up measuring TS parameters on Google). Lots of info on the Net on how to do this. To know the effect of the damping material, compare before and after damping , the values of Qtc. Qtc will fall with increasing amount of damping material used. 'Ideally' you want it to be around 0.707 though practically it might not be what you require for your installation. Increasing Qtc will start to give a rising bass response before eventually falling of again( with decreasing frequency).
Remember that too much filling also reduces cabinet volume by the finite volume of the absorbent and so beyond a point it will start to raise the Qtc. But to raise Qtc all you need to do is reduce cabinet volume by say placing a brick inside or a bag of sand etc.
Adding damping material will decrease Qtc ! That will mean bass will roll off faster around the 'in box' resonant frequency. May not be a bad thing if you find the balance between box positioning ( typically near a wall or corner) and the Qtc. Close wall or corner will raise the low frequency response significantly. If the Qtc is too high it can cause 'boomy' bass. You could listen and evaluate or better than that is to make an acoustic measurement .
Without tools, hearing could be quite sufficient. Start your tests with no absorbent.

Using absorbent to alter Qtc is completely different from "damping cabinet walls". Cabnet walls can be stiffened with braces and struts glued to them.This will raise the first 'cabinet resonance' to beyond the operating range of the sub.You can also glue bitumen felt to the walls which will weigh down the walls and also damp them due to the lossy bitumen content.For small enclosures like a 15 inch cube , this isn't difficult to manage , unless your walls are thinner than 19 mm MDF. There are numerous types of stiffening methods shown on the Net. Google is your best friend.

About "does it alter sound by 'much' "! Some like rising bass which could boom and others prefer a flatter bass response till it rolls off.......with 'extended' bass. While it doesn't directly affect the sounds coming from the mid and upper range, the combination will sound different with different levels of bass or different bass extension. Qtc affects the sound far more than box ( wall) damping effects !
Check out the effect of using a sub near a wall in a graph that I posted on this forum.That was for the LAB12 driver. If the box Qtc is high then a near wall placement might end up having a bass peak causing boomy bass if the Qtc is too high.
 
Due to this precise reason i dont prefer a sealed enclosure and went for TL designs 6 years ago. in a TL you dont need to damp for cabinet but need them only for the enclosure.

@mpw,
Yesterday we discussed a lot about the points you have mentioned in the post. I did a quick calculation after our discussion and below are the results as per my calculation,
- Before you stick the absorbant material to the cabinet wall weigh them.

I have considered a damping coefficient of 1.6 pounds/cu.ft based on your Fs, Vas and Qtc.

For an internal volume of 43.5 liters the following is the weight required,

Critical Damping - Qtc - 0.71 - 1111 grams
Under Damping - Qtc - 0.604 - 1333 grams
Over Damping - Qtc - 0.85 - 890 grams.

The polyester cotton should be very low density type and should allow passage of air and should be loosely packed in the whole of the cabinet.

If your absorbant material weights say 500 grams you will need to subtract this value from the above to keep the net weight the same. You can safely begin with the above values and then adjust based on subjective listening. My suggestion will be to start with critical damping and then under damp and overdamp after listening tests.

Cheers,
 
Not scientific, but it has worked for me - start with zero filler, listen to how the bass sounds. If it's boomy, add stuffing just about enough to fill up the internal cavity without compressing the filler much (loosely filled). Listen again. Add more if bass weight and texture isn't right yet. When you think it's just right, don't stop but fill even more and listen, and see if you like it even more. If not start removing some filling. Blah, blah, and blah. Do this over multiple sittings so that ear fatigue doesn't cloud your judgement. You will arrive at what's best sounding to your room and ears. It's just like using a pot to fine tune some values in a circuit.
 
@jsl001

The weights are based on TS parameters Fs, Vas, Qtc and then Vb. Not sure why you felt it's not scientific. If it's the method I have suggested then again it's from where you want to start from. You can start with nothing and later fill/ remove or start with something and later add/ remove.

In this box you will already have the panel damping and hence you cannot anyway start with zero.

I have used this method for my TL Spkrs and found that my weight is always close to critical weight and do not add or remove more than 5% of the calculated values.
 
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No, Hari. I'm saying my method is unscientific:)

Your method seems totally based on science.
 
Not scientific, but it has worked for me - start with zero filler, listen to how the bass sounds. If it's boomy, add stuffing just about enough to fill up the internal cavity without compressing the filler much (loosely filled). Listen again. Add more if bass weight and texture isn't right yet. When you think it's just right, don't stop but fill even more and listen, and see if you like it even more. If not start removing some filling. Blah, blah, and blah. Do this over multiple sittings so that ear fatigue doesn't cloud your judgement. You will arrive at what's best sounding to your room and ears. It's just like using a pot to fine tune some values in a circuit.
Perfect ! :thumbsup:
 
You measure the Qtc of the system. ( look up measuring TS parameters on Google). Lots of info on the Net on how to do this. To know the effect of the damping material, compare before and after damping , the values of Qtc. Qtc will fall with increasing amount of damping material used. 'Ideally' you want it to be around 0.707 though practically it might not be what you require for your installation. Increasing Qtc will start to give a rising bass response before eventually falling of again( with decreasing frequency).
Remember that too much filling also reduces cabinet volume by the finite volume of the absorbent and so beyond a point it will start to raise the Qtc. But to raise Qtc all you need to do is reduce cabinet volume by say placing a brick inside or a bag of sand etc.
Adding damping material will decrease Qtc ! That will mean bass will roll off faster around the 'in box' resonant frequency. May not be a bad thing if you find the balance between box positioning ( typically near a wall or corner) and the Qtc. Close wall or corner will raise the low frequency response significantly. If the Qtc is too high it can cause 'boomy' bass. You could listen and evaluate or better than that is to make an acoustic measurement .
Without tools, hearing could be quite sufficient. Start your tests with no absorbent.

Using absorbent to alter Qtc is completely different from "damping cabinet walls". Cabnet walls can be stiffened with braces and struts glued to them.This will raise the first 'cabinet resonance' to beyond the operating range of the sub.You can also glue bitumen felt to the walls which will weigh down the walls and also damp them due to the lossy bitumen content.For small enclosures like a 15 inch cube , this isn't difficult to manage , unless your walls are thinner than 19 mm MDF. There are numerous types of stiffening methods shown on the Net. Google is your best friend.

About "does it alter sound by 'much' "! Some like rising bass which could boom and others prefer a flatter bass response till it rolls off.......with 'extended' bass. While it doesn't directly affect the sounds coming from the mid and upper range, the combination will sound different with different levels of bass or different bass extension. Qtc affects the sound far more than box ( wall) damping effects !
Check out the effect of using a sub near a wall in a graph that I posted on this forum.That was for the LAB12 driver. If the box Qtc is high then a near wall placement might end up having a bass peak causing boomy bass if the Qtc is too high.

measuring Qtc - i dont have any instruments et al..

except the guideline of Qtc 0.707 for critically damped , Qtc > 0.707 for over damped and Qtc < 0.707 for underdamped response.

I did read a lot of this stuff you mentioned on the net... but that remains on paper.

I'm lazy ;)

:)

regards

Due to this precise reason i dont prefer a sealed enclosure and went for TL designs 6 years ago. in a TL you dont need to damp for cabinet but need them only for the enclosure.

@mpw,
Yesterday we discussed a lot about the points you have mentioned in the post. I did a quick calculation after our discussion and below are the results as per my calculation,
- Before you stick the absorbant material to the cabinet wall weigh them.

I have considered a damping coefficient of 1.6 pounds/cu.ft based on your Fs, Vas and Qtc.

For an internal volume of 43.5 liters the following is the weight required,

Critical Damping - Qtc - 0.71 - 1111 grams
Under Damping - Qtc - 0.604 - 1333 grams
Over Damping - Qtc - 0.85 - 890 grams.

The polyester cotton should be very low density type and should allow passage of air and should be loosely packed in the whole of the cabinet.

If your absorbant material weights say 500 grams you will need to subtract this value from the above to keep the net weight the same. You can safely begin with the above values and then adjust based on subjective listening. My suggestion will be to start with critical damping and then under damp and overdamp after listening tests.

Cheers,

haribhai,

Only 1 reason ( of damping ) cannot be the reason to junk the sealed concept altogether.

a. By absorbant material - you mean the cabiner bitumen and felt and foam right ??

b. Thanks for the inputs - they do form a decent starting point.

c. is there a formula to calculate the damping co-efficient of 1.6 pounds per cu ft ? what would happen if the figure is 1.4 or say 1.8 pounds / cu ft ??

d. The nett internal volume is 38 liters and not 43.5 as we have to subtract the driver volume projecting into the cabinet.

regards
mpw

Not scientific, but it has worked for me - start with zero filler, listen to how the bass sounds. If it's boomy, add stuffing just about enough to fill up the internal cavity without compressing the filler much (loosely filled). Listen again. Add more if bass weight and texture isn't right yet. When you think it's just right, don't stop but fill even more and listen, and see if you like it even more. If not start removing some filling. Blah, blah, and blah. Do this over multiple sittings so that ear fatigue doesn't cloud your judgement. You will arrive at what's best sounding to your room and ears. It's just like using a pot to fine tune some values in a circuit.

Jls001,

you made a subwoofer too right ?

a. what cabinet damping did you use ? if at all.
b. By filler - you mean the white fluffy material for the cabinet right ?
c. Where do you get that in Mumbai ?

can you put up some pics of the innards of your subwoofer just before sealing it ?

or email me please.

d. I am apprehensive that i may not get more than 2-3 chances to put / remove filler material as i think threading on MDF is like walking on this ice..

e. Is there a way to drill and tap on MDF such that i can remove the driver and fill / remove filler material.... at will ?.... well... almost..


regards
mpw
 
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[QUOTE
e. Is there a way to drill and tap on MDF such that i can remove the driver and fill / remove filler material.... at will ?.... well... almost..

[/QUOTE]

@ Mahesh,

Use T-Nuts and Allen bolts to mount the driver, never screw it directly into MDF.

thanks,
Bibin
 
@mpw: no, didn't build a sub. My experience is from stuffing my two bookshelves. Totally by ear.

For cabinet damping I used the NoRez foam. It is essentially a dense foam with one surface being egg crate type surface and the other being flat with a very hard bitumen-like layer. This was bought from GR Research along with speaker kit.

Dacron is the trade name used for filling. That's a fancy way of saying pillow fill:) You will get them at any decent mattresswala in your neighbourhood. I got mine from faraway Mohamedally Road. I thought it must be something special and went all the way there;) Ask for Recron brand (it's from Reliance Ind and supposedly the best).

If you can get threaded inserts, that's the most lasting way to screw in MDF. Look around hardware stores specialising in screws, nuts, bolts, etc. If you can't get them, let me know. I'll go look for it in my neighbourhood.
 
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MPW, I imagine that you will need to adjust the stuffing amount numerous times so like Joshua and Bibin said - use D-nuts or T-nuts for mounting the drivers. Then you can remove the driver at will to adjust stuffing without concern for threads.

The nuts are difficult to find at local h/w shops but Nimakwala at Crawford Market has them. Joshua, if you find them at Andheri, do let me know where.

Get the damping for the walls done, keep those constant and don't worry about them then on. Just play around with the amount of polyfil used for stuffing.

The bitumen is not going to absorb much (if anything at all). It's just going to mass load the walls and damp any wall resonances. The felt and polyester fibre (aka: polyfil, pillow stuffing, white fluffy material) will do the absorption.
 
haribhai,


c. is there a formula to calculate the damping co-efficient of 1.6 pounds per cu ft

Yes, the damping co-efficient is based on the box tuning frequency. I have consiered that as 33Hz for arriving at this figure of 1.6Pounds/cuft.
 
Guys,

One small suggestion, you could use Hornresp to model sealed box (get the T/s specs of the driver from the net which would be approximate if not prefect) and then using the loudspeaker wizard adjust the stuffing to your need (response). Go to schematic view, viola it would give you the amount of polyfill required (in kg).

Just my .002 cents.

Alternative to t-nuts, you could use D-nuts which IMO is better, this is available in diyaudiocart as well.

D-Nuts M6 x 12mm H -12 Pcs.

And if you want to go one step futher, you could use a steel ring on the other side of the cabinet, tap it and use it to secure the screw :)

Thanks,
Venki
 
I hope you beveled the inside edge of the driver cutout - or doesn't it block the airflow behind the driver cone?
 
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